This article is part of Metals Mining review's Insights series featuring expert contributions nominated by our subscribers and reviewed by our editorial team in Fort Lauderdale, FL.

Alexandre Marinho,  MiningMath | Metals Mining Review | Top Mining Optimization Software in Latin America

MiningMath shifts mine planning toward multiple operational scenarios

Alexandre Marinho, Co-founder , MiningMath

Optimization Systems Authority

Editor’s Note: Mining organizations face increasing pressure to make capital and operational decisions amid market volatility, technical complexity and evolving project constraints. This perspective offers mining leaders and planning professionals a valuable framework for evaluating how integrated optimization can improve decision quality, resilience and long-term asset value.

Across mining projects and operations, mine planning teams are under constant pressure. Engineers must balance economic value, operational constraints, and an environment of growing uncertainty. Even so, many projects still rely on sequential methods that separate pit optimization and pushback design from production scheduling.

In practice, this separation creates a recurring problem. After defining nested pits and pushbacks, the plan often conflicts with real operating limits and the project fails to reach its highest potential. Engineers then rely on additional criteria and supporting algorithms to make the plan workable. This process often reduces the Net Present Value of the project and may still fail to meet all required constraints over the full life of mine.

The root cause lies in traditional planning logic. Methods based on Lerchs Grossmann or Pseudoflow work in isolated steps, defining the economic envelope first, adjusting pushbacks next, and only then attempting to fit a production schedule. This order ignores a basic reality. Operational constraints should shape the pit from the start, not be added later as fixes.

MiningMath introduces a different technical approach to this problem through an integrated mine optimization engine. The company developed a methodology known as Single-step Mine Optimization. This approach integrates pit geometry, block destinations, and production schedules into a single mathematical formulation. Instead of solving the problem in parts, all relevant variables are addressed at the same time.

This integration changes how planning decisions are made. The pit is no longer a purely economic outcome that must later be adapted to operational limits. It reflects real operating conditions from the beginning. Plant capacity, blending targets, and physical access constraints are embedded directly in the optimization process.

A key distinction of this methodology is how geometric constraints are treated and how this directly affects equipment maneuverability, access design, and operational feasibility. Parameters such as minimum mining width, minimum bottom width, and vertical advance rate are no longer rules applied after optimization. They become formal constraints within the model. As a result, the algorithm does not generate impractical shapes simply to inflate theoretical value. It searches for the best economic outcome within the physical limits defined by the operation.

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